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The inspiration for this tool came out of necessity. I have had such trouble with large powerful lock springs, and I did not possess a standard tool with enough reach to safely remove the mainsprings.

The body is 1018 steel, casehardened. Fully 3/8 thick, the tool is robust. It has relief notches cut on both sides to slip under the bolsters of both left and right handed locks. The screw is case hardened and has a swivel foot to conform to the angle of the mainspring.

This tool does not work well on medium sized or small locks. But for the large locks, it’s a time (and replacement spring) saver, and takes the worry out of removing those difficult mainsprings.

WARNING: anytime you work with these lock springs, you MUST wear safety glasses. Protect yourself!

To take a spring off a lock, first place the lock on half cock. Then locate the compressor over the elbow of the spring. The deep narrow notch is for slimmer profile springs like the Early Ketland, or the Twigg. The next notch fits the Davis Early Colonial, Jaeger, and other heavily proportioned springs.

Put lock on half cock

With the compressor over the elbow of the spring, make sure the clamp is sitting on the flat arm of the spring, not up on the tab for retaining the spring. That might cause the clamp to slip once pressure starts to build.

note position of clamp on elbow

Then tighten up the screw until it contacts the toe of the spring. make minor adjustments to the position of the spring. Make the body of the clamp as parallel with the lock plate as possible. Once your position is good, tighten the screw until the mainspring hook is off the tumbler. Always watch the tip of the screw that it is not walking off the end of the spring as you turn the screw. Some springs have casting lines which cause uneven seating of the clamp. Stone or file those features down flat. Note that the compressor supports the spring way out near the hook.

tighten screw and position clamp carefully

Lower the hammer. Try to remove the spring. If there is not enough wiggle room, tighten the clamp a little more. Tighten ONLY enough so you can work the spring out of the lockplate.

Lower the hammer to down position

Use as little compression as possible on the spring.

Lift spring carefully out of the lock.

Spring is out...and still dangerous!

Carefully unscrew the clamp to release pressure. Keep a close eye on the screwtip so that it does not slide off while you are relieving the pressure on the spring. I recommend wearing a leather glove on your left hand while unscrewing with your right.

Carefully release the spring.

A second hole for a frizzen spring compressor is tapped closer to the elbow. Just unscrew from the outboard hole to the inboard one.

A frizzen spring compressor!

Some of the locks I’ve used the compressor on:

Davis Germanic and Twigg, Early Colonial, Lott, Chambers Early Ketland are some examples

These vises are available from me for $60 USD, plus $5 shipping within the continental US.  Personal check or money order for $65, sent to Tom Curran, 1 Center St., Chatham, NY 12037   Eight percent sales tax applicable to sales within NYS.

This tool is made to smooth and contour the ramrod of a muzzleloading rifle.  This unit has grooves of different radii to match the diameter of the rod you wish to smooth.

Scraper, 1 1/2" x 2"

Scraper, with grooves from 1/2" to 1/4"

It is made of casehardened mild steel to an .04 depth, and a Rc hardness of 62, about as hard as steel will get. You can grind or stone the face to refresh the cutting edges should they ever get dull.

View of scraper cutting edges

View of scraper cutting edges

Use a rasp or a plane to rough the rod down from a split blank or a larger dowel. Note in the rasping picture, there is a fence of pine behind the ramrod to take the thrusting of the rasp. Turn the rod continually while rasping, watching for straightness and diameter.

Rasping the taper on the rod

Rasping the taper on the rod

Planing out the high spots

Planing out the high spots

The scraper is especially good for tapering the rod to fit in the stock of the gun, also it shines in forming the ‘tulip’ or bulb on the loading end of the rod. Just scrape lightly, keeping the ramrod almost parallel with the side of the groove. In this way, you can easily control the depth of your cuts. If you try to cut too aggressively, you may develop ridges, which will have to be rasped or planed, and scraped again. If you try to scrape against the grain, you may develop ridges. In this case, turn the rod around and scrape from the other direction.
Smoothing and tapering

Smoothing and tapering, rod is almost parallel with flat of scraper

These scrapers are available from me for $25 USD, plus $5 shipping within the continental US.  Personal check or money order for $30, sent to Tom Curran, 1 Center St., Chatham, NY 12037, will get you a scraper.

American and German rifles of the 17th and 18th Centuries frequently were built with a ‘patchbox’, that is, a small compartment on the side of the buttstock. This small box might contain bullets, or patches to wrap the bullet in, or the cavity was often filled with tallow to lubricate the patch.

Here is a rifle with a wooden patchbox. The dovetailed wooden cover slides to the rear when the catch is operated.

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This plane is inspired by the old fashioned wooden planes. This one is a special purpose plane, just for cutting dovetails.

Below is a picture of the complete plane, with a rough patchbox lid in position to be planed. I used maple for the body, and poplar for the wedge.

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The knobs tighten the cutter body to the main body, to adjust the depth of the dovetail.

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Various views of the parts

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Click on each below to download a PDF plan of the plane parts. Format: legal size paper.

These little carbines are Civil War vintage, made in Worcester MA. Invented by Charles Ballard, they were manufactured by Ball and Williams. These rifles are very popular with the North-South Skirmish Association (N-SSA) for their carbine matches. The internals are high quality, well fitted and very functional. Easy to clean and maintain. This action was one of the most successful Civil War era breechloaders.

Originally chambered for .42 rimfire, these guns cannot be used until converted to a more modern cartridge. These are a natural for the .44-40, an old blackpowder centerfire shell, as it is a low pressure cartridge, and bullets and brass are readily available.

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This is the substance of my conversion design: a firing pin, a return spring and a retaining screw. A special screwdriver bit is needed to span the firing pin. The breechblock is shown with the parts in sequence of assembly.

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Two receivers of different manufacture, but of the same Ballard design. Note the pin under the forestock… a manual extractor.

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The breech is opened by the lever, which makes the block drop, and slide backwards. I’d call this a ‘wedging style action’. You can only operate the extractor while the block is down. Pretty neat.

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I will only perform this on safe and reliable actions in good condition. This conversion removes very little metal, so the breechblock strength is not compromised.

Designed for carousel horse carving, this substantial vise/platform is built like a truck. The work position is easily changed by releasing the clamp(with red handle). The work can then rotate, swivel, angled, etc for presenting the most convenient work attitude.

The sturdy work platform is on the upper left, with a handy bolt pattern for attaching the carving. The slotted workplate  is most useful for quick changeout when you work on a series of carvings..

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The vise bolts to your benchtop through the four bolt holes provided. The baseplates are 1/2″ thick steel. This is built to last a lifetime. The heart of the swivel is a steel ball, as seen in the right hand photo.

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Much of my machine shop work involves making a tool for a specific application, and no machine is known to exist for such. So I work with my customer to determine what is needed, and through brainstorming and sketching, testing, etc, we can come up with a machine to fill the requirement.

The Band Gage

The machine below is what I have termed a “Band Gage”. It is used to measure the circumference of parts to compare their diameters with a known ‘master’ diameter. If your molded parts need to stay within certain specifications, this machine will help you determine which parts fall within specifications, and those that do not.

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The band is a thin steel strip which surrounds the part, and is tightened on the part with the red handle on the left of the picture.

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